Project Rubiconier: Just in Time for Easter Jeep Safari 2016

2016-Jeep-JK-in-Moab-6-WIDE

Easter Jeep Safari 2016 has now come and gone in a typical whirlwind of last minute vehicle builds, sleepless nights, and plenty of fun out on the rocky trails of Moab, Utah with friends, both new and old.  EJS16 was similar to many others in the past, but as the 50th anniversary of this amazing event, was purposely set out to be the biggest, and well, best y2016-Jeep-JK-in-Moab-800pxet!

For this year’s event, we decided we should have a new Jeep Wrangler JKU Rubicon to showcase some of the wares we sell.  But in true Offroad Power Products form, this was decided only two weeks prior to EJS!  And if that wasn’t enough, we were also in the midst of building a new package for Heavy Duty Rams, dubbed the Nomad, that ALSO needed completion for the event.  At this time, our Nomad Ram was at the body shop having fender modifications completed, meaning we had one vehicle that couldn’t be worked on because it wasn’t physically in our possession, and another vehicle that we had just picked up, but didn’t have parts for.  So basically we were at a ten on the sense of urgency scale.  If this situation doesn’t sound familiar to you, then you’re not doing it properly.

The first order of business to meet this quickly approaching deadline was to outline the complete JK build and get parts coming, and coming FAST.  We immediately decided that the theme for this JK should be what we sometimes deem, the Swiss Army Knife approach.  Basically, a Swiss Army Knife approach entails a vehicle build that features off-the-shelf, bolt-on components that are absolutely bulletproof and can handle and TACKLE any obstacle we throw at it.   Further, we wanted this approach to still be affordable for the Average Joe that just went out and bought a Jeep JK, which means stock axle housings, stock transfer case, stock engine, and any other of the truly expensive powertrain components would remain stock.  Overall, we would take a bone stock, brand new Rubicon, throw a carefully selected pile of parts at it, and transform it into the Rubiconier!

As anyone with a Jeep knows, the first order of business is suspension.  And anyone that knows us, is well aware that this is an area that we will meticulously scrutinize for days, JK-Front-Control-Arm-Installweeks, or even months over depending on the build.  For the Rubiconier, the decision was actually quite simple, keeping with the Swiss Army Knife theme, a JSpec 3.5” J Kontrol Suspension System from our friends over at JKS Suspension was on the list.  This system offers superb off road prowess, while still being extremely street friendly.  This kit includes everything that any Jeep enthusiast would have on their bucket list, to include front and rear dual rate coil springs, front adjustable track bar, JKS’ exclusive front sway bar “Quicker Disconnects,” all relocation brackets, and a plethora of components you can add to the kit.  We opted to upgrade with a weld on track bar brace in the front and rear, a rear adjustable track bar, sector shaft/steering box brace, and extended brake lines.  Further, because we wanted this Jeep to handle as well at crawl speed as at redline, we upgraded from the standard Fox 2.0” IFP shocks to Fox 2.5” remote reservoirs in the front, and 2.5” piggybacks in the rear.

Because of the diameter of these larger shock bodies, we needed to move the front lower shock mounts outward, which was easily accomplished by welding on a set of Synergy Manufacturing’s Lower Shock Mounts that relocate the lower mounting position to the inner C’s.  From there, we knew we needed to handle the length of the factory arms, and for this we opted to run the new JKS J-Axis Adjustable Arms.  Not only do these 2016 Jeep JK in Moab-5adjustable arms allow us to stretch the wheelbase back where we want, but also adjust the caster to our specifications.

The next order of business was to handle the steering.  Due to the oversized tires we run on EVERYTHING, and our fondness for dirt, we’re huge advocates for adding a PSC hydraulic assist steering to most vehicles.  The addition of their system, to include a new higher volume pump, reservoir, cooler, and pressure relief breather, makes turning even 42” tires on dry pavement like butter.  In order to ensure this steering ram couldn’t disfigure what it was attached to because of the massive pressure, we then looked at upgrading the tie rod.  The Rock Krawler tie rod was another no-brainer with its robust construction and built in “wobble stoppers” that would prevent the tie rod from flopping all over like a wet noodle when the hydro assist is doing work out on the rocks.

To complement the new high steer drag link that is included with the JKS kit, we opted to upgrade to a set of Reid Racing knuckles.  With the high steer drag link, one would typically drill out the factory knuckles to relocate the drag link, however the Reid knuckles reid knuckle 2feature a pre-drilled tab specifically for vehicles running a high steer kit.  Besides having the high steer functionality built in, the Reid knuckles also relocate the tie rod up 1.5” from factory, meaning more ground clearance.  Plus, these knuckles are one of our favorite colors….ORANGE, so how could we go wrong?!

Now that the suspension was dialed in, we turned our attention to the wheel openings that somehow needed to clear 37’s with only 3.5” of lift.   But why did we only lift the JK 3.5” if we wanted to run 37” tires you may ask.  We’ve found that this combination will do a JK-Fender-Installcouple of things for us. For starters, its easier to get in and out of!  But the most important reason is the fact that it gives us a much lower center of gravity, making the vehicle feel more comfortable and stable in off camber situations.  The easiest way to get a larger tire into the wheel opening on a Jeep Wrangler is to get rid of those massive factory fender flares, as they take up a lot of valuable real estate.  To fit the look of our build, we went with a set of Nemesis Industries Notorious Flares, accompanied by their Billy Rocker Rock Sliders with Tub Armor.  These flares are so much more than the typical fender flare that most are used to.  Nemesis has designed an internal reinforcement system, they affectionately refer to as the Skeletos.  This system connects the fender flares to the inner structure of the factory fenders, sandwiching the outer flimsy body panels in between, creating a rigid structure.  This allows for load dispersion in the event you were to run into or slide across an obstacle, drastically reducing the risk of body damage.  We have personally used these as “kick stands” that have prevented the body from falling into trail obstacles.

Nemesis carries on with this theme on the Rock sliders that feature a reinforced tub armor which ties into the inner structure to disperse load again.  The other added bonus is all of JK-Billy-Rocker-Installthis body armor is made from high grade aluminum to prevent a massive weight gain.  And surprisingly, despite the fact that the factory flares are made out of plastic, they actually weigh MORE than their Nemesis counterparts.  Now to put some attention on to the bumpers.  Keeping with the theme of light weight and high clearance, we went with the Savvy Off Road LHT aluminum front bumper which requires you to remove the factory front cross member and replace it with a steel winch cradle, tying the front back together.   Out back, another Savvy LHT bumper.  Like the front, the rear also has you remove the factory cross member, but this time tying everything back together with a new high ground clearance steel cross member that must be welded into place.  We also opted to upgrade all four doors of this JKU with Savvy’s Aluminum Half Doors.  Besides the weight savings, one of the nicest features of using these doors is you find yourself not quite as concerned with destroying the doors on an obstacle.  Why?  The Savvy’s are WAY less expensive to replace than the factory doors.  To finish off the clean lines of our Nemesis and Savvy products, we had everything color matched to the vehicle, and the inner fenders shot with a layer of spray-in bedliner material.

To handle the weight of the spare tire without adding a component that we would have to open before opening the back of the Jeep.  We installed the Teraflex HD hinged spare tire carrier.  This replaced the factory unit allowing us to not only keep the spare tire mounted in the stock location, but exponentially reinforce the mount to handle the added weight of a 37” tire.

Now that the body and suspension are ready for the larger tires we needed to give some attention to the drive train.  An early morning trip with the Jeep in tow, and we were on our way to Cashmere, Washington to pay a visit to our friends, and all around axle gurus, Nitro Gear and Axle.  Knowing that we already had front and rear Dana 44 axles, coupled with factory lockers, and wanting to keep this vehicle with stock drivetrain in place, the only major upgrade to the axles would be a ring and pinion upgrade to give us the proper 2016 Jeep JK in Moab-3run out we would need with the addition of 37” tires, coupled with some minor axle reinforcement while we were there.  To give us the offroad grunt we desired, a 5.13 ratio was selected to fill the front and rear pumpkins.

Because we knew we would be installing front and rear Tom Woods drivelines to handle the added articulation from the JSpec suspension, we had the crew at Nitro install solid spacers in place of the crush sleeves that come standard in this kit.  This would allow us to install the Tom Woods drive flanges without compromising the pinion bearing preload.  In order to combat any weaknesses inherent to the front 44, we sought the advice of Nitro coupled with our experience and added some relatively simple reinforcement.  The front Dana 44 is a strong differential coming in a high pinion, which puts the drive load on the strong side of the gear, however the weak links are in the small, soft axle tubes, as well as the C’s which have been known to bend when stressed.  Fortunately, because Nitro addressed these issues long ago, they offer an Axle Assurance Kit that includes knurled inner axle sleeves and knuckle gussets.  Now, the sleeves aren’t something you can just go purchase and throw in as soon as you get home, they require at least a little bit of planning.  Because they are an interference fit, it is recommended to literally freeze them overnight (that’s right, put them next to your ice cream and hamburger in the freezer) so the material can contract before being pounded into place.  Once the sleeves warm back up to temperature, the knurling around the outer two inches dig in and secure their position.  This is a great upgrade to either the Dana 30 or 44 since they both share the same size axle side tubes.  With the sleeves in place, we welded on the knuckle gussets and front lower control arm skids.  Wham, bam, axles are DONE!

After some tuning with our Superchips F5 Flashcal tuner to let the ECM know about its new gear ratio and tire size, it was time for the tires.  We installed the new Toyo R/T’s in a 37×13.50R17 on a set of Method 105 Beadlocks in a 17X9 with 3.5″ of backspace.  This widened our stance dramatically, giving us enhanced stability in off camber situations, and with the 13.50” tire width, the contact patch for offroading is perfect.

At this point, we were down to the final pieces to the puzzle.  With the Tom Woods flanges JK-Exhaust-Install-2waiting for us, we quickly installed them, then measured length for the custom shafts.  Tom Woods was nice enough to bust those out and ship them out the same day.  To guarantee the front driveline didn’t contact the exhaust at full droop, we went with the best option, a Magnaflow Loop Delete Pipe that moves the Y crossover behind the transfer case instead of in front, gaining the JK substantial clearance and another margin of safety, protecting the exhaust from all those pesky rocks.  From the Y back is Savvy’s custom built Magnaflow high clearance exhaust.  In true Magnaflow fashion, it was a perfect fit.JK-Exhaust-Install

Now what to do with the interior?  For all of the 12 volt auxiliary devices we would be running, we needed a power distribution center.  Switch-Pros was chosen for this because of the eight programmable buttons and its solid state construction.  For those unaware, solid state means there are no fuses or relays, it is all built into a circuit board, similar to most current vehicles’ factory computers.  Plus, it means only running a single power lead to the battery, instead of a rats nest of wires and fuses hanging from the positive side of the battery.  We mounted the Switch-Pros control panel on a custom A-pillar mount for easy access (and because it looks cool).  One of these switches controls an ARB Twin Air Compressor that we mounted under the passenger front seat using a compressor mount from Teraflex.  Another switch is utilized to engage the two Baja Designs XL-80 LED lights mounted to the A pillar windshield hinge for nighttime trail visibility. The final switch is for the ten….yes TEN, KC HiLiTES Cyclone LED Rock Lights to make sure we can see what we’ve both already ran over with the front tires, and about to run over with the rears.  Now time to protect the seats with the best Jeep seat covers on the planet…..Bartact.  We’ve used these covers in numerous other builds, as well as offer them to our customers, and they are without a doubt the best fitting, most durable, and best looking covers out there for Jeeps.  And finally, to make all of our friends on the JK-TGR-B-opentrail envious during mealtime breaks, we added a Trailgater folding tailgate table with a bamboo slide out.  This awesome accessory mounts to the inside of the tailgate, and folds down to provide a sturdy table.  It sure beats trying to prepare and eat your meal from your dirty seat or the ground.

With Project Rubiconier complete, sitting on all fours, looking pretty and less than fifty miles on the odometer, it was time to load this bad boy with gear and hit the long road to Moab, Utah to see how she handles the rocks.  Others may believe in what most call a “shakedown run,” in which you take the vehicle for some mild testing before a big excursion…..nope, not us, who’s got time for that nonsense?!

2016 Jeep JK in Moab-2

Ultimate Adventure 2015 – The Good, The Bad, and the Ugly!

 

When you hear the woUA15 Logords “summer camp,” what are the first things that come to mind? For most, its probably thoughts of a fun filled week out on a lake as a youngster fishing with your friends, sleeping in a tent, and cooking your meals over a campfire. And now that many of us have grown up, we get to think of summer camp as time where we get to temporarily release control over our kiddos and take a short break from parenthood. While these immediate kneejerk responses to summer camp are accurate, the most recent remembrances we at Power Products have are wheelin’ with our friends on Peterson’s 4-Wheel & Off-Road Magazine’s Ultimate Adventure, dubbed “Summer Camp.”

For those unfamiliar with the Ultimate Adventure, essentially this is a gathering put together by Petersen’s that occurs every year in which they invite sponsors and a handful of readers to an unknown location with short notice to spend a week offroading. The week is also filled with several “road days,” as multiple destinations and states are covered in order to get the chance to play in numerous areas. And to top it off, you are required to drive your offroading vehicle to each destination, sleep and survive out of that vehicle, and if you break, you’re left in the dust (or in the case of this year, mud, and lots of it).

Let’s first cover the most important part….what we drove! In previous years, we have taken vehicles such as our Cummins powered Mega Cab, the Raptor SuperDuty, Project Mjolnir, and our 4BT Cummins powered Jeep JK, basically a host of very well-functioning, but also very nice vehicles, on a trip that is destined to bring at least some type of carnage. This year, we decided to change things up a bit. Recently, we had acquired and completed a short build of a 1975 Jeep Cherokee Chief that we took to this year’s Easter Jeep Safari in Moab, Utah. We thought so highly of it, we ended up doing a more thorough build and decided to take it on this year’s Ultimate Adventure. And as usual, with very little time to accomplish ynip6k9bit…..about three weeks.

First things first, check and change all fluids, but wait, there’s metal in the oil of this old, original engine. And, let the frame-off begin! So yeah, the 360 AMC was pulled and completely rebuilt, and we opted to add an MSD Atomic EFI for consistent fuel delivery. To back up the 360, we bolted up a fresh Turbo 400 featuring a heavy duty torque converter with a manual valve body for driver controlled shifts. Backing up the transmission was a fresh NP205 transfer case with twin stick controls from our friends over at Off-Road Design.

Coming out of the transfer case, we had Tom Woods Custom Drive Shafts build us a pair of drivelines to send power to the front and rear axles. We heavily modified the front Dana 44 with a Synergy Manufacturing truss, Reid Racing knuckles, an 8 lug wheel conversion, ARB Air Locker, and 4.88 Nitro Gears ring and pinion. Out back, we fitted a 14 bolt axle with Nitro chromoly axles and an ARB Air Locker stuffed with Nitro 4.88 gears to match up 11406949_936553743069263_6654307930924292799_nto the front. Air operation of the lockers comes via an ARB Twin Air Compressor mounted at the tailgate area of the interior cage using a custom mounting bracket that we manufacture. At each corner of our modified axle assemblies lie one of the new 37” Falken Wildpeak M/T’s mounted up to a Method 105 beadlock for maximum offroading traction and the ability to run extremely low tire pressure for when things get gnarly.

In order to deliver the performance from the suspension we required, we went to work laying out the laundry list of components we would need to gather, manufacture, and install on the Chief in short order. Up front, we designed a custom three link that gave us amazing articulation capabilities, while still being extremely street friendly. To provide the height and dampening for the Chief, we opted to go with a set of Fox Performance Series 2.5 x 12 remote reservoir coilovers featuring their Dual Speed Compression (DSC) Adjusters mounted to a pair of 11407128_936937526364218_5016910508425997948_nArtec Industries coilover towers. These are awesome because you can literally change up the low and high speed compression via a simple knob located right on the shock assembly to create harmonious shock performance, no matter the situation. Out back, we again looked to the professionals at Fox for a set of their 2.0 Performance Series remote reservoir shocks that mount to a custom crossmember that we fabricated. And to keep the low slung ride height we desired, we got with BDS for a pair of their leaf springs that allow for a ton of flexibility, while again, still being super capable on the street, which were mounted to a pair of Synergy shackles.

As far as steering, one product that we have grown VERY fond of, being most of our vehicles run at least 40” tires, are PSC hydraulic assist steering systems. While the Chief would “only” be running 37’s, it was still determined that this project would also benefit from a little steering assistance when out on the trails, thus it was fitted with a complete PSC steering box and hydraulic assist. If you’ve never experienced a vehicle with hydraulic assist, just imagine being able to turn 40” mud terrains on pavement while not moving, WITH EASE! Yeah, its that cool. To get the motion from the steering box to our bright orange Reid knuckles, we built a custom drag link and center link with Synergy GM 1-Ton heavy duty tie rods at all corners for maximum strength that mount to a GenRight pitman arm and heim joint kit.

10341534_940534376004533_4894412499458350577_nNow that the drivetrain and suspension were complete, we were able to focus our attention on all of the body protection, lighting, and electrical. Up front, to house our Warn Zeon 10-s winch, we looked to Mercenary Offroad for protection. We’ve used Mercenary bumpers in the past on our heavy duty Rams because they offer up unparalleled styling and ground clearance, while being extremely resilient, and our expectations were again exceeded with their bumper for the Chief. The lines on this bumper are unlike any other on the market, and keep everything high and tight for proper 10995350_941376739253630_2653716889254190213_napproach angles. To keep with the Mercenary theme, they built a matching rear bumper with an integrated receiver hitch for us that came out unscathed after a week of torture. In order to carry loads of gear and house exactly a zillion Baja Design lights (that’s right….a zillion), we broke out the welder and tube bender to create a custom roof rack that tied into an internal roll cage. The roof rack also served very purposeful to strap our Summer Camp required canoe, which we will get to later. While building the internal cage, it became evident that the floor boards had definitely seen better days, with years of moisture eroding the metal, turning into red powder. Fortunately, BJ’s Offroad makes killer 22805_938290566228914_1421973400373580401_nreplacements for this era of Cherokee that saved us a ton of time in fabricating our own. In order to keep all passengers in place at all times, we bolted down a set of PRP digital camouflage covered race seats with PRP five point harnesses. Not only are these seats built superbly for keeping you strapped down, but are actually quite comfortable.

While on the Ultimate Adventure, you are required to do a considerable amount of highway driving in order to reach each destination, so we knew a set of upgraded headlights would be necessary to avoid running auxiliary lights, which have a tendency of attracting unwanted attention. To tackle this, we went with a pair of J.W. Speaker Evolution 2 headlights, as they’ve been an amazing upgrade for some of our JK projects. To complement the Evo2’s when on the trail, like we mentioned earlier, we added a zillion Baja Designs lights….alright, alright, there were actually six of their S2 model mounted on the rack and two Squadron XL-R’s on the front bumper (almost a zillion). In order to avoid random fuses and relays mounted in every orifice of the Chief, we hooked up with our friends at sPOD and wired up one of their Source Systems that runs all auxiliary electrical through one single system for a super clean installation. To round out the electrical was one of the most important pieces to the puzzle, a RacePak dash that not only delivers us a full digital dash including speed, RPM, and fuel level from our BJ’s Offroad fuel cell, but also alerts from various sensors if values fall outside of a preset range.

Now all that was left to complete the Chief were to build a custom, high clearance exhaust system to avoid rock carnage, and some “fender clearancing.” Unfortunately, the original fender design of the 70’s Cherokee’s do not lend themselves to running 37” tires with only minimal increases in suspension height very easily. Of course, we could have gone the route of sourcing custom fiberglass units, but with the clock-a-ticking, that wasn’t an option. So we went with option numero dos….a “Falken” Sawzall and a “Falken” hammer to provide clearance for the Falken tires (the whole “Falken” thing went on for the duration of Ultimate Adventure, as they were the tire sponsor this year).

And with the welds still warm and glowing, we loaded the Chief onto our gooseneck trailer and hooked up and headed out for the long trip from Washington state to Tennessee to drop the truck and trailer. Once in Tennessee, we had minimal time to boogie to our UA meeting point in Ohio, roughly 700 miles of driving a vehicle that had next to zero testing time. And as we expected (and hoped), it performed flawlessly, guzzling unleaded the whole way.

And So The Adventure Begins…

Day one of the Ultimate Adventure is not so much about wheeling, more talking about wheeling, and ensuring all vehicles are in compliance with the rules set forth by Petersen’s, and are basically safe. So yeah, that’s what happened on day f7mmr176one (don’t worry, it gets more exciting). Day two started out like every other day of every Ultimate Adventure, uncertainty of what Rick Pewe, our fearless leader, had in store for us that day. And as usual, he did not let us down as we found ourselves at Powerline Offroad Park, which was riddled with deep water crossings and loads of mud due to the never ending rain. Overall, it was a great day with minimal carnage and we had a blast.

Day three was considered a road day, as we needed to make our way from Ohio to Kentucky, but we were fortunate enough to hit up Clay Valley Dirt Park located in Harrison, Ohio that was featured more mud and a ton of fun. The most interesting part was a gnarly hill climb that found many of “us” on our sides at one particular obstacle near the 4qs3vn9tpeak of the climb. Fortunately, with plenty of man power and winches on every vehicle (mandatory UA accessory), flopping rigs over is like flipping pancakes. While trying to get out of Ohio, we felt a bit like we were in the movie Twister, as we were chasing down a tornado, or maybe it was chasing us. Fortunately, we made it to our river barge to cross into Kentucky before we found ourselves in the Land of Oz.

Up to this point, the Chief had performed flawlessly with miles of getting beaten on, but it must have had a vendetta about crossing into Kentucky, as we found ourselves being forced to make several stops at various auto parts stores, and then playing catch up with the rest of the group. The first item on the fail list was a thermostat that caused an overheating issue, which we replaced with a high flow version from Mr. Gasket. Well, guess what, that failed in no time flat, so another stop and we popped in a Stant branded t-stat with fingers crossed. Now as the weather continued to rain down on us and the sunset looming, it became evident that while our headlight switch was flipped on to provide power to our J.W. Speaker headlights, there was obviously no illumination. After a quick check, the headlight switch had failed. So, sorry oncoming traffic….engaging Baja Designs LED’s! We finished our road trip for the day by settling in at Harlan County Campground at the trailhead of Black Mountain Offroad Park in Putney, Kentucky, a mere 700 miles from where we began our journey earlier that day.

About thirteen seconds after we finally shut our eyes for some sleep, we heard the rooster crowing to get day four started. One thing about Ultimate Adventure, while it may be one of the greatest vacations you can have the opportunity to participate in, you will by no means be catching up on any sleep! With the rain still pouring down, we were ready to further test out our Falken tires’ ability to keep us moving through the muck at Black Mountain. At this point, one issue became very clear, the Chief had the ability to maintain its own Untitled-1atmosphere. Let us explain. First of all, one of the rules of UA are “windows down.” This is done to create a feeling of equality between all open cab vehicles, such as buggies or Jeeps, with cabbed vehicles. This practice only accentuates the amount of humidity from the outside environment. To compound with this, the Chief has no insulation on the floorboards, thus all resonating heat from the undercarriage is transmitted into the cab. All of this equates to a substantial amount of moisture building up on the ceiling, quite literally raining down on any and all passengers and equipment within. “We really need to stop and get Fog-X” became almost a systematic dialogue throughout the entire trip as we were forced to continually wipe down the windshield. But, on a positive note, we managed to repair the headlight switch before camping out in Black Mountain again for the night.

Day five, like all other mornings on UA, started earlier than we would have wished. Today would take us on yet another road day to make our way into the great state of Tennesse, and back out again into North Carolina. What Tennessee did bring us, no matter how short our stay, was the opportunity to FINALLY find out why in the world we had these enormous canoes mounted to the roofs of our vehicles…..BATTLE CANOEING! That’s right, we reserved a few hours of daylight to stop and have some fun in the water smashing into one another like Vikings in full combat mode over a newfound haven. Upon crossing into North Carolina, somewhere, on a boat, in the pouring rain, we had the opportunity to repair our malfunctioning windshield wipers. Oh, did we forget to mention the wipers quit working? Sorry, details are somewhat foggy, like our windshield. “We really need to stop and get Fog-X and Rain-X” was the new slogan. And sleep, yeah, we slept somewhere, just not able to pinpoint that location at this point.

Now into day six, we found ourselves somewhere on the North Carolina and Georgia border at Durhamtown for some wheelin’. Here, we were able to open up our pipes, spin  foo55ju2some tires, and play in a plethora of rock gardens to truly test not only driver skill, but vehicle aptitude in a range of different terrains. The Chief was fortunate enough to come out almost completely unscathed, with exception to a boulder deciding it wanted to try and destroy our custom exhaust, nothing a hammer and some wire couldn’t fix, though! After a full day of burning fuel and making memories, we settled into Durhamtown for another wet night camping under the stars.

Day seven, what a glorious day the seventh day was, as we finally stopped for Fog-X! Oh yeah, and Cooper drove a tank over a Jeep XJ, but we got Fog-X! In all seriousness, Rick Pewe managed to secure us some time at a tank test grounds where some of us were able to strap into a tank and turn a few childhood dreams into reality. Once we had our fill of tanks (or maybe they told us it was time to leave) we loaded back up and wound up in Pittsburgh, Tennessee for the night. For the final day before our adventure was over, it seemed fitting that we would spend the day
in Adventure Offroad Park on day eight where we could all give our vehicles everything we had, as there was little to lose with the end of UA nearing. Rocks, mud, and gnarly hill climbs seemed to be the theme for Adventure Offroad Park, which equated to a lot of questionable decisions and plenty of impressive automotive feats. Our Chief discovered that when you combine rocks, mud, and gnarly hill climbs with plenty of right footed WOOPOW, things can sometimes get a little sketchy, and she ended up on her side. But that’s okay, its just partua-2015-gallery-jeep-cherokee-chief-on-its-side of the UA experience, and building a vehicle that can take the abuse. Now at the close of the last day, we had one of the most welcoming sights we had seen all week, a hotel with running hot water!

Throughout our eight day adventure, we racked up over 1200 miles on the Chief, not including our transport to and from the start/stop points, averaged around eight miles to the gallon, and managed to only break miniscule original equipment components. As with every year in the past, we had the opportunity to see a host of old friends, meet plenty of new ones, and we are already thinking about next year’s event, hopefully the Chief is aired out by then, as its smelling a tad on the funky side.

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2013 “Alternate” Petersen’s 4-Wheel & Off-Road Ultimate Adventure

This year will be referred to as the Alternate Ultimate Adventure.  We were plagued with little issues that popped up at various stages of the Ultimate Adventure, only to point us in a different direction for our own personal AUA.  In following with the rules from this year’s UA, there was no whining from the Offroad Power Products (OPP) crew, and there was plenty of hydration as this was in the hot and muggy dirty South.  Our first indicator that it was going to be a little different than everyone else’s experience occurred on the very first obstacle of the first trail day when Cooper took the diesel JK up what should have been a relatively uneventful obstacle, only to find out the front locker wasn’t engaging and the skinny pedal wasn’t friends with the rear ring gear.  We removed all the teeth from the ring gear at that point and limped back to town with FWD low range.  To fix this issue, we set up a flatbed tow truck to haul us to a 4 Wheel Parts outlet in Atlanta where Cooper began the tear down process to assess the extent of things.

2013-ultimate-adventure-jeep-jk-cummins-1At that point, we left “Hotlanta” with the front locker working and all the gears set up and working properly, happy as clams to be rejoining the UA crew in Georgia for some 4 Wheelering.  We ended up showing up just in time to head back to camp for our host dinner of smoked pig, which was a welcome treat at that point.  Next day was a road day that would take us to Florida.  After a few hours of driving, we took a small detour to a wrecking yard where AUA event number two would take place.  There was a lonely car in the parking lot that was screaming for someone to drive over it.  So without skipping a beat, Cooper decided to go ahead and give it what it wanted.  Unfortunately, this caused an issue with a weak radiator to rear its little head, splitting the top part of the tank off of the radiator.  Luckily, we managed to locate a replacement radiator a “measly” 300 miles away.  Remember, at this point of the AUA, we were still in the Florida heat, so babying the JK along with the heater on full tilt in order to alleviate any overheating issues wasn’t THAT bad to deal with.

2013-ultimate-adventure-jeep-jk-cummins-2We picked up the new radiator at a Performance Radiator in Jacksonville, FL and proceeded to make the 60 mile trek to that evening’s campsite just as it got dark, meeting up with the rest of the UA crew at the exact same time.  A little parking lot radiator swap had us ready for the next day that would surely test any weak points in the coolant system.  The day could best be described as “stinky, soupy mud day,” as it was spent tearing up a mass of “mud” strewn fields and water holes.  Many a time throughout the day you would hear someone yell “Hey that isn’t mud!” as this park also doubled as a cattle ranch with over 1200 head of cattle wandering around, leaving their mark wherever the need arose.

2013-ultimate-adventure-jeep-jk-cummins-3The next day brought about another road day, another highlight of the trip, as we had the opportunity to drive the whole crew of vehicles onto the beach in Daytona.  This was one of the most welcome sights as we also got to go for a swim and scrub some of the nastiness from our tired bodies (this may go down as one of the stinkiest and funkiest UA’s in history).   The next day led to another road day, AKA our last day wheelering.  The day was going perfect, Jeep was flawless, but about halfway through the day the tranny shifted into neutral and stayed there as a default.  After pulling off with Trent McGee from Airaid, we determined that the pump in the tranny had given up.  At this point, with the extent of this repair, we threw in the towel for the diesel JK and stashed it at the local Napa Auto Parts store to retrieve at a later date.  Bryan and Cooper then hopped into Hercules (Fred Williams of Petersen’s Magazine’s O.D. Green 5.9 Cummins JK) to make the remainder of the trip to South Carolina for the final day of 4Wheelering.  The final day was no let down, there were only two obstacles of the day, but because of the red clay and the complete and total lack of traction, it made for some rather amazing spectating.

All in all, we wouldn’t change a thing.  The rules are the rules for the reason they are, and they carry on to more than just the Ultimate Adventure, no whining.  We had some issues and all of them were diagnosed to a specific fault that is repairable.  Even with all the time away from the UA, we still met some amazing people from all over the country and learned a lot (like we love the weather in the North West) and will never forget this year’s Alternate Ultimate Adventure.

Written By: Cooper Rasmussen

Offroad Power Products Returns to Ultimate Adventure 2013

Apparently we did something right last year, because Petersen’s 4Wheel & Off-Road Magazine has invited us back, yet again, nominating Off-Road Power Products as the Official Retailer for the Ultimate Adventure.  Last year, we spent a week camping out of the back of our 4BT Cummins powered Jeep JK and Dodge MegaCab rooting around the trails, highways, and byways of the Pacific Northwest with the crew from Petersen’s, additional sponsors, and a group of lucky readers to see whose rigs would make it out alive on some of the most challenging trails that the area has to offer.  For those that are not familiar with the Ultimate Adventure, a group of Petersen’s readers are selected to participate with sponsors, and the staff of Petersen’s, on literally, an ultimate adventure.   Participants are given extremely short notice of where they need to be somewhere in the country on a given date with a vehicle capable of off-roading in nearly any environment, as well as have the ability to travel to various destinations on public roadways, at least relatively legally.  And to top it off, you spend the entire time camping out of your vehicle and doing trail side repairs as necessary.  This event has no “winner,” but rather a gathering of soon-to-be friends enjoying their favorite hobby, trying to make it to the final destination after a week of wheeling.

As this newsletter is being written, our crew is hastily getting ready for the 2013 Ultimate Adventure and wondering exactly where this year will have us traveling.  We will again bring our 4BT JK, but with the addition of a “few” goodies since last year!  Let’s see, where should we start on the list of upgrades since last year?  How about:

  • Dynatrac Pro Rock 44 Front and Pro Rock 66 Rear axle assemblies
  • Trucklite LED headlights
  • Synergy Suspension KOH Front Bumper Stinger
  • Synergy Rock Guards
  • Savvy Offroad Trail Doors
  • 40” Toyo M/T’s provided by Les Schwab mounted to a set of ATX Slab Beadlocks
  • S-Pod
  • DC Power Inc. alternator
  • Rear cage extension
  • Atlast 2 transfer case with JK shifters in a 3.8:1 ratio
  • ICON Vehicle Dynamics dual bypass shocks at all corners
  • Reid Racing Steering Knuckles
  • Last but not least, a little exhaust modification!
  • ATS 4L60E Torque Converter

Like we said, just a “few” simple modifications.  Also since last year, our Ford Raptor SD has been built and put through the paces in Moab and many other tribulations, so we thought what better rig to take?  Just like last year’s dedication of the MegaCab, the Raptor SD will again be responsible for transporting camera crew and equipment through the hairy trails that our fearless leaders take us upon.

Now the big question is where will UA13 actually take place?  We are still unsure of its exact location, but a little birdie let us in on a few hints.  So to take advantage of these insinuations, we’ve stocked up on a few pallets of mosquito repellent and moved the transmission controller for the JK into the glove box in case we encounter any river or swamp crossings!  This year, we will be riding topless and without the luxury of air conditioning in the JK, so we are sure to stock up on plenty of ice and cool drinks to keep cool in our Grizzly cooler.  We will deliver the results of UA13 in the next upcoming newsletter, cross your fingers that we came out relatively unscathed!

Recap of our Week at Easter Jeep Safari in the Diesel Bruiser

After a ton of preparation and a week of memories we are heading back from Easter Jeep Safari in the Diesel Bruiser.

Here’s recap of our week (pictures to follow!):

Tuesday Night-fired up the Jeep and drove it around the block for the first time. An hour later we got in it and drove it 950 miles to Moab.

Thursday– showed off the Jeep at the Safari all day and met a ton of cool people.

Thursday Afternoon-took the Jeep on Hell’s Revenge and then Cooper decided to throw in some pucker factor by taking it up Hell’s Gate. That was even more impressive considering the people we went on the ride with.

Friday-showed off the Jeep all day at the Safari and then headed to the Moab Rim Trail with Jeff from Diesel Bruiser, Rocky from Hazzard Fab Worx and Joe Richards from Premier Performance. Both diesels performed flawlessly and we had a blast. The fact that you could potentially fall 1000 plus feet into the Colorado River definitely added to the excitement. Four other rigs on the way up had busted axles. The only carnage in our group was our swaybar which got destroyed. After we got down our adrenaline was pumping pretty hard so we decided to go over to Potato Salad Hill to watch the usual carnage that has come to be a guarantee there. On the way I told Cooper not to get any big ideas about going up it since we still had short arms on the Jeep and a 950 mile drive home. When he saw the hill I could tell by the look on his face he had no intention of listening to me so I grabbed the camera and got ready to film some carnage. The Jeep climbed it like a mule on crack with the EFR turbo screaming the whole way up. I was relieved and more than a little impressed. Backing down that hill would have been worse than breaking the Jeep in both of our minds.

Saturday-We gave our Jeep a break and cruised around in Jeff’s Bruiser and Luke Shuman from Hazzard Fab Worx with his offroad car. Luke scared the crap out if us all but it was awesome. We shot some great video and got some great pics.

Saturday Night– Said goodbye to Jeff and Andre from Diesel Bruiser and started back. The Jeep is filthy and the swaybar is mangled but otherwise good to go. Cruising along at 80 reflecting on another epic week at Offroad Power Products!

Easter Jeep Safari – Moab Utah

What an opportunity! Since the mid-1960s this amazing tradition has been alive for Jeep lovers to take part in. This week of incredible off-road driving has no restrictions on make or model except that your jeep will definitely have to handle the rough trails, dirt and hills of the Moab desert.

So, this coming week, I’ll be navigating approximately 9 Moab locations every day with the infamous “Big Saturday” rounding out the trip: 30 jeep groups line up in downtown Moab and split into every possible direction for a grand finale to the trip.

We will get to experience every sort of trail possible this coming week and I can’t wait to fill you all in on the adventures when I get back!

Robby Gordon Racing San Felipe

On March 9th, 2012, the day before the San Felipe 250, Robby Gordon heads back to the United States after a week of practice and qualify for his number 7 SPEED energy Dodge in Mexico. Robby and his Cup team focus on qualifying for the Kobalt Tools 400, while completing their final checklist before the 250-mile race on Saturday.  “Robby Gordon and his Off-Road team are proud to add MAPEI Products for Building to their program for the 2012 San Felipe 250, as well as for the rest of the 2012 Off-Road season as MAPEI will be featured on Robby Gordon’s Trophy Truck for the famous Baja 500 and Baja 1000 races.”  This video was sighted on The Auto Channel and follows Gordon’s practice run on San Felipe. Last year, Gordon had some bad luck when a broken shock shaft and drive shaft ruined his chances to finish on the podium for the third consecutive time.  After his 2012 Parker 425 overall victory in February in a RPM Off-Road Truggy, Gordon is back in his 900 hp No.77 SPEED Energy/Toyo Tires Trophy Truck. “This year the fans won’t see the signature bright orange truck as Gordon is ‘Back in Black’.”

Burning Rock Outdoor Adventure Park Announces New Trails Opening

Jon Crowley from Side x Side Industry News reports that five new off road trails in Burning Rock Outdoor Adventure Park is opening.  The trails total to 11 miles in length and allow park visitors and residents direct access to the trail system and the town.  The trails on Burning Rock are denoted by a color coded system: green (easy), blue (medium), and black (difficult).  These additions bring the parks total number of trail to seventy-four and a total of 106 miles.  Woody Duba, who is the General Manager of Beaver Coal Company Limited, believes that the new off road trail access with assist in the town’s economic growth.  Burning Rock have plans to continue the development of more trails as the Slab Fork area continues its expansion efforts.  “According to Lisa Gale, Burning Rock’s Director of Marketing, “‘We have something for almost everyone to enjoy, whether they ride the trails or not. But looking at off-road riders specifically, they demand new trails and new challenges regularly –that’s what keeps them motivated to keep coming back…’”

Read the Entire Article Here            

Two escape as Jeep goes through Lake Champlain ice


The Burlington Free Press reported that two people made it safety, while their 1992 Jeep went through the ice on Lake Champlain.  A resident of Colchester and an unknown second person were in the vehicle when it went through the ice.  The Jeep went through the ice when the motorist attempted to steer it across a pressure crack.  Both, the driver and the passenger, were able to get out of the Jeep before it was fully submerged.  The Coast Guard reacted to the scene to check for water pollution and safety issues.  “The Jeep’s roof was barely visible. Work crews were able to remove the vehicle from the lake before 2:45 p.m. Sunday…”

Read the Full Article Here